4. Applicable Materials
Kneader-Screw Discharge & Forming Machine | LINA LN-NK150
LINA LN-NK150 kneader-screw discharge & forming integrated machine completes high-viscosity material mixing, degassing and continuous forming in one step. 400-600 kg/h silicone rubber, 300-500 kg/h ma
TAG: kneader screw forming machine,high viscosity mixing extrusion,silicone rubber pelletizer,masterbatch compounding line,LINA LN-NK150,vacuum kneader,single screw extruder,CE certified
Description
LINA Kneader-Screw Discharge & Forming Integrated Machine
One-step mixing–conveying–forming for high-viscoelastic materials
1. Product Positioning
Leveraging 30 years of kneader / internal mixer expertise and single-screw extrusion technology, LINA launches an all-in-one unit that integrates “kneader + screw discharge + forming die”. Within one sealed chamber it completes high-viscosity material kneading, devolatilization, steady-pressure conveying and continuous forming, eliminating the pain points of “multiple machines, repeated transfers, contamination and high loss”.
2. Core Structure & Workflow
- Top — Vertical Kneader
• Double “Σ” or Z blades, high-torque hardened reducer, 5–40 rpm VFD
• All wetted parts SUS304/SUS316L mirror-polished
• Jacket/half-pipe heating, PID ±2 °C accuracy
• Vacuum/nitrogen ports for degassing & drying - Middle — Hydraulic Gate + Forced Feeding
After kneading, the hydraulic gate opens instantly; blades rotate slowly to push material into twin-screw forced-feeding section, eliminating bridging and back-flow. - Bottom — Single-Screw Extrusion & Forming
• Φ45–150 mm barrier screw, alloy steel + nitrided/bimetallic sleeve
• Multi-zone barrel temp, gear pump for stable pressure (±1 %)
• Quick-change die: rods, sheets, profiles, films
• Optional hot-cut air cooling, water strand, calender or lamination line - Overall Control
Siemens PLC + 10″ HMI, 100 recipes; full-line linkage, one-button start/stop, 4G remote module option.
| Kneading Volume | 150 L (working 100 L) |
| Kneader Motor | 55 kW VFD |
| Extruder Screw | Φ120 mm, L/D 12:1, 75 kW main motor |
| Output | 400–600 kg/h silicone rubber / 300–500 kg/h masterbatch |
| Footprint / Weight | 5 m×2.2 m×3.5 m / ~8.5 t |
- Highly-filled silicone, FKM, HNBR, ACM
- Engineering-plastic masterbatch, conductive & flame-retardant compounds
- High-viscosity adhesives, gum base, food-grade gelatin
- Medical TPE/TPU tubing, CIM/MIM ceramic feedstock
- Process shortened 30–50 %, labor reduced 1–2 persons/shift
- Zero transfer exposure, material loss down 2–3 %
- Vacuum devolatilization + low-temp extrusion, bubble-free, no yellowing
- Modular design—swap die/cutter only for rapid product changeover
- CE/UL certified, ready for export & premium audits
- ATEX Zone 1/2 explosion-proof motors & panels
- Online MFR or melt viscosity monitoring
- Fully automatic gravimetric feeding (loss-in-weight / liquid pump)
- Dual-layer insulation hood + low-noise fan ≤ 75 dB(A)
• 5 000 m² demo center in Dongguan – free sampling
• 24 h remote diagnosis + 48 h on-site nationwide
• Lifetime spare parts & process upgrades
• 24 h remote diagnosis + 48 h on-site nationwide
• Lifetime spare parts & process upgrades
